ARJAE Design Solutions provides multi-discipline engineering expertise focused on crude processing facilities and modular oil processing systems. Our engineering teams work collaboratively across all project phases to deliver technically sound and operationally practical designs.
Our engineering capabilities include:
Process Engineering
• Process Flow Diagrams (PFDs)
• Piping & Instrumentation Diagrams (P&IDs)
• Process simulation and optimization
• HAZID and HAZOP studies
• Equipment sizing and system design
Mechanical Engineering
• Pressure vessel design
• Heat exchanger design
• Piping systems and layouts
• Equipment specification and fabrication support
Civil & Structural Engineering
• Structural skids and support systems
• Equipment foundations
• Pipe racks and modular structures
Electrical & Instrumentation
• Instrumentation design and integration
• Control system architecture
• Electrical distribution for process facilities
Project Management
• Front-End Engineering Design (FEED)
• Project execution planning
• Cost estimating and scheduling
• PMP-certified project leadership
ARJAE designs and fabricates a wide range of process systems used in crude oil production and processing facilities. Our solutions support the handling, treatment, and stabilization of crude oil streams across upstream and midstream operations.
Applications include conventional crude, heavy crude, and bitumen processing.
ARJAE provides engineered systems for the separation and treatment of oil, gas, and water streams.
Capabilities Include:
Efficient dehydration is essential to ensure product quality and protect downstream equipment.
ARJAE supports multiple dehydration technologies including:
Our stabilization systems are designed to remove light hydrocarbons and produce stable crude suitable for transport or further refining.
Capabilities Include:
ARJAE designs and fabricates ASME Section VIII Div. 1 and TEMA compliant heat exchangers entirely in-house, supporting crude processing and refinery-related applications. Our integrated design and fabrication capabilities allow ARJAE to maintain strict quality control while reducing reliance on external vendors.
Capabilities Include:
Modularization allows oil processing facilities to be fabricated, assembled, and tested prior to delivery to site.
ARJAE designs and fabricates modular processing systems that reduce field construction time and improve installation efficiency.
Pre-assembled modules enable faster commissioning and improved project execution.
Typical modular systems include:
ARJAE fabricates pressure piping systems in compliance with ASME B31.1 and ASME B31.3 standards.
Our fabrication teams ensure precise material traceability and code compliance across all piping systems.
Capabilities Include:
ARJAE’s fabrication facility supports heavy industrial structural fabrication for oil processing facilities and modular equipment systems.
Our CWB-qualified welders produce structural components for demanding industrial environments.
Capabilities Include:
ARJAE supports specialized material requirements for unique process applications and project specifications.
These capabilities allow ARJAE to deliver solutions aligned with specific process conditions and operating environments.
Capabilities Include:
Our team provides technology assessments, feasibility studies, cost estimation, and Front-End Engineering Design (FEED) to define the most effective processing solutions.
ARJAE supports oil processing projects across the full lifecycle - from early engineering through fabrication and operational support.
ARJAE maintains a dedicated parts team to source and supply components required for maintenance and ongoing operations. Inventory and vendor relationships allow us to support clients with reliable parts sourcing and emergency support when required.
Shell & Tube Exchangers
Efficient heat transfer equipment designed to manage process temperatures and optimize thermal performance in crude processing systems.
Electrostatic Treaters
High-efficiency units that use electrical fields to separate water and impurities from crude oil, improving product quality and processing efficiency.
Heater Treaters
Thermal separation systems used to heat crude oil streams and facilitate the removal of water, gas, and solids.
Crude Stabilization Systems
Processing systems designed to remove light hydrocarbons from crude oil, producing stable product suitable for storage and transportation.
Reflux Skids with Fractionator Drums
Integrated process skids that support fractionation operations by managing reflux flow and vapor-liquid separation.
Froth Pump Skids
Engineered pumping systems designed to handle froth and heavy crude streams in upstream and bitumen processing applications.
From early engineering studies to modular fabrication, ARJAE delivers reliable processing systems designed for real-world operations.
Our team supports projects ranging from specialized equipment packages to complete processing facilities across the oil and energy industries.
