Hydrogen is emerging as a key energy carrier in the global transition toward lower-carbon energy systems. From industrial decarbonization to clean fuel production, hydrogen processing infrastructure requires specialized engineering, high-quality fabrication, and reliable process systems.
ARJAE Design Solutions supports hydrogen projects by delivering engineering-driven processing systems, modular plant infrastructure, and specialized gas handling equipment designed for safe and efficient hydrogen operations.
Our multidisciplinary teams combine expertise in gas processing, utilities, modular fabrication, and industrial process facilities to support hydrogen production, purification, conditioning, and integration with broader energy infrastructure.
From early engineering studies to modular fabrication, ARJAE delivers practical solutions designed for real-world hydrogen operations.
Hydrogen systems require careful integration of process engineering, equipment design, and plant infrastructure. ARJAE’s engineering teams provide multidisciplinary expertise to support hydrogen processing facilities across all project phases.
Process Engineering
• Process Flow Diagrams (PFDs)
• Piping & Instrumentation Diagrams (P&IDs)
• Hydrogen system modeling and process optimization
• HAZID and HAZOP studies
• Equipment sizing and process system design
Mechanical Engineering
• Pressure vessel design for hydrogen service
• Heat exchanger design
• Piping systems and equipment layouts
• Equipment specification and fabrication support
Civil & Structural Engineering
• Structural skids and modular equipment supports
• Equipment foundations
• Pipe racks and modular structures
Electrical & Instrumentation
• Instrumentation and control system integration
• Control system architecture
• Electrical distribution systems for hydrogen facilities
Project Management
• Front-End Engineering Design (FEED)
• Project execution planning
• Cost estimating and scheduling
• PMP-certified project leadership
ARJAE designs and fabricates process equipment and plant systems that support hydrogen production facilities, gas conditioning infrastructure, and industrial hydrogen applications.
Our experience in gas processing systems enables the development of reliable hydrogen facilities that integrate with existing energy infrastructure.
Applications include hydrogen generation facilities, industrial hydrogen supply systems, and emerging clean-energy infrastructure.
Safe and efficient hydrogen processing requires specialized gas handling equipment and treatment systems.
ARJAE supports hydrogen processing projects with engineered systems designed for gas separation, conditioning, and plant integration.
Capabilities Include:
Modular fabrication allows hydrogen facilities to be constructed, assembled, and tested before delivery to site, significantly reducing field installation time and project risk.
Pre-assembled modules allow facilities to be installed more efficiently while reducing on-site construction requirements.
ARJAE specializes in modular process systems that improve project execution and accelerate commissioning.
Typical modular hydrogen systems include:
Thermal management plays an important role in hydrogen production and processing facilities.
ARJAE designs and fabricates ASME Section VIII Div. 1 and TEMA-compliant heat exchangers entirely in-house, ensuring quality control and fabrication reliability.
Capabilities Include:
Hydrogen streams often require purification and conditioning to meet downstream product specifications or industrial requirements.
ARJAE supports hydrogen processing projects with equipment designed to ensure reliable hydrogen quality and efficient plant operation.
Capabilities Include:
Hydrogen systems require precise fabrication and strict compliance with pressure piping codes.
ARJAE fabricates pressure piping systems in accordance with ASME B31.1 and ASME B31.3 standards, ensuring material traceability and quality control across all piping systems.
Capabilities Include:
ARJAE’s fabrication facility supports heavy structural fabrication required for hydrogen plants and modular process equipment.
Our CWB-qualified welders produce structural systems designed for demanding industrial environments.
Capabilities include:
Hydrogen service applications often require specialized materials and fabrication techniques depending on operating conditions.
ARJAE supports projects requiring custom materials and unique fabrication solutions.
Capabilities include:
Our team provides technology assessments, feasibility studies, cost estimation, and Front-End Engineering Design (FEED) to help clients define effective hydrogen processing solutions.
ARJAE fabricates pressure vessels, process skids, piping systems, and structural modules used in hydrogen processing facilities.
ARJAE maintains a dedicated parts team to source and supply components required for maintenance and ongoing plant operations. Our vendor relationships allow us to support hydrogen facilities with reliable parts sourcing and responsive support when required.
Hydrogen Process Heat Exchangers
Efficient heat transfer equipment designed to support temperature control and energy optimization within hydrogen processing facilities.
Hydrogen Conditioning Systems
Process systems designed to prepare hydrogen streams for downstream industrial use or energy applications.
Gas Compression Systems
Integrated compression packages supporting hydrogen transportation, storage, and plant operations.
Modular Hydrogen Process Skids
Pre-engineered processing systems designed for rapid installation and simplified plant construction.
Utility Systems for Hydrogen Plants
Plant utility infrastructure including fuel gas conditioning, heat medium circulation, and plant support systems.
Gas Separation Systems
Process equipment designed to separate hydrogen and associated gases within industrial gas processing facilities.
From early engineering studies to modular fabrication, ARJAE delivers reliable hydrogen processing systems designed to support emerging energy infrastructure and industrial applications.
Our team supports projects ranging from specialized equipment packages to complete processing facilities across the oil and energy industries.
