As industries move toward lower-carbon operations, carbon capture has become an essential part of modern energy infrastructure. Capturing and managing CO₂ from industrial and energy facilities allows operators to reduce emissions while unlocking new opportunities for utilization, storage, and responsible resource development.
ARJAE Design Solutions provides integrated engineering, design, and fabrication capabilities that support carbon capture and CO₂ handling projects across upstream, midstream, and industrial processing facilities.
Our multidisciplinary teams design practical processing systems that safely capture, condition, and manage CO₂ streams while integrating seamlessly with existing plant infrastructure.
With fully integrated engineering and fabrication capabilities, ARJAE delivers modular processing systems that help clients meet environmental targets while maintaining efficient plant performance.
Carbon capture projects require precise process integration, reliable equipment design, and efficient facility layouts. ARJAE delivers multi-discipline engineering expertise focused on CO₂ handling systems, emissions reduction technologies, and modular carbon processing facilities.
Our teams collaborate closely with clients throughout the project lifecycle to develop solutions that are technically sound, cost-effective, and practical to build and operate.
Our engineering capabilities include:
Process Engineering
• Process Flow Diagrams (PFDs)
• Piping & Instrumentation Diagrams (P&IDs)
• CO₂ capture process integration
• Process simulation and optimization
• HAZID and HAZOP studies
• Equipment sizing and system design
Mechanical Engineering
• Pressure vessel and separator design
• Heat exchanger design
• CO₂ compression system integration
• Piping system layouts and routing
• Equipment specification and fabrication support
Civil & Structural Engineering
• Structural skids and equipment modules
• Foundations for compressors and process equipment
• Pipe racks and modular process structures
Electrical & Instrumentation
• Instrumentation design and integration
• Control system architecture
• Process monitoring and automation
• Electrical distribution for process facilities
Project Management
• Concept and feasibility studies
• Front-End Engineering Design (FEED)
• Project execution planning
• Cost estimating and scheduling
• PMP-certified project leadership
ARJAE provides engineered systems that support the capture and preparation of CO₂ streams for transportation, storage, or utilization.
Capabilities include:
Captured carbon dioxide must often be conditioned and compressed prior to pipeline transport, storage, or utilization.
ARJAE supports integrated equipment packages designed to manage CO₂ streams safely and efficiently.
Capabilities include:
Carbon capture systems rely heavily on efficient thermal management and gas conditioning.
ARJAE designs and fabricates ASME Section VIII Div. 1 and TEMA compliant heat exchangers entirely in-house, ensuring quality control and fabrication reliability.
Capabilities include:
Many carbon capture installations benefit from modular construction, allowing equipment packages to be assembled, tested, and commissioned prior to delivery.
ARJAE designs modular process systems that reduce field installation complexity while improving project execution.
Typical modular systems include:
ARJAE fabricates pressure piping systems in accordance with ASME B31.1 and ASME B31.3 standards.
Our fabrication teams maintain strict material traceability and quality control across all process piping systems.
Capabilities include:
ARJAE’s fabrication facility supports heavy structural fabrication required for carbon capture processing systems and modular equipment installations.
Our CWB-qualified welders manufacture structural components designed for demanding industrial environments.
Capabilities include:
Carbon processing systems can require specialized materials depending on process conditions and gas compositions.
ARJAE supports fabrication of specialized components and systems tailored to unique project requirements.
Capabilities include:
Our engineering teams support feasibility studies, emissions reduction strategies, and technology assessments to help define effective carbon capture solutions.
ARJAE’s fabrication facility supports the construction of process equipment and modular systems used in carbon capture projects.
ARJAE maintains strong vendor relationships and sourcing capabilities to support replacement components and operational maintenance requirements.
Our parts support services help ensure carbon capture facilities maintain reliable long-term operation.
CO₂ Compression Systems
Compression equipment designed to prepare captured CO₂ streams for transportation, storage, or downstream utilization.
CO₂ Dehydration Systems
Gas conditioning equipment used to remove moisture from carbon dioxide streams to meet transport and storage specifications.
Shell & Tube Heat Exchangers
Heat transfer systems used to regulate process temperatures in carbon capture and gas conditioning operations.
Gas Processing Skids
Modular process skids that integrate capture, conditioning, and control equipment into compact, deployable units.
Pressure Vessels & Separation Equipment
Custom pressure vessels designed to support gas separation, conditioning, and processing systems.
Utility & Control Systems
Supporting systems including control panels, utilities, and instrumentation used to manage carbon capture operations.
From early engineering studies to modular fabrication, ARJAE Design Solutions delivers carbon capture processing systems designed to support emissions reduction, operational efficiency, and long-term reliability.
Our team supports projects ranging from specialized equipment packages to complete processing facilities across oil, gas, and emerging energy markets.
